Arduino curve tracer

Kragen Javier Sitaker, 2018-06-17 (10 minutes)

I was thinking about diode logic (see Diode logic) and I realized that I really need a curve tracer in order to theorize sanely about diodes and whatnot. But an off-the-shelf curve tracer is pricey.

You could generate carefully controlled ramps using PWM and filtering, but you don’t need to; if you’re willing to take the voltages that show up, you can just measure voltages at different points in a test circuit and see what happens. A simple test circuit would have a capacitor, an inductor, a resistor, and the device under test, in that order, and you’d apply voltages (5V or 0V) at the ends of the circuit and measure the voltages at the two ends of the resistor.

The idea is that the capacitor and inductor and so on turn your step-function voltage changes into a smoothly changing voltage, so you can see what the DUT does at a bunch of different voltages. The inductor also serves to limit current, as well as permitting variation of dV/dt at a given voltage, and the capacitor serves to limit the total charge you can put through the device, thus the energy dissipated, thus the damage done. The resistor also limits the current and additionally provides a way to measure currents.

An Arduino’s built-in ADC can sample at 200 ksps, and you probably only really need 1000 samples to draw an adequate curve, which ends up being about 10ms if you’re sampling two separate points. If you’d like this to be a single ramp, you probably want the resonant frequency 1/(2π√(LC)) to have less than a single cycle in 10ms, i.e. to be less than 250Hz, but it’s probably okay for it to be three or four or even ten cycles. And the resistor will probably slow it down further.

The ADC is most accurate when measuring against the 1.1 V bandgap reference, but of course we will potentially have voltages to the 5V rail and beyond — if the DUT is a piece of wire, then the voltage at that end of the resistor will be 5V all the time. So we should probably use the 5V reference and merely calibrate it against the bandgap reference periodically.

If we figure on currents up to about 2 mA, then a 2.2 kΩ resistor would scale those currents to be within the same 0–5V range. If we use a much smaller resistor, we start losing precision on the current measurements. Then if we want our RC time constant to be around, say, 2ms, then we need something like a 1 μF capacitor. Then, if we want 2π√(LC) to be something like 1ms, we need a honking 22 millihenry inductor. Maybe a better balance is to use a 1 kΩ resistor, a 3.3 μF capacitor, and a 4.7 mH inductor.

ω₀ = 8000 radians/sec, Q = ω₀L/R ≈ 0.04. This suggests that with such low inductance this is going to behave basically like an RC circuit. You don’t even get ringing until Q = 0.5, I think. So to get the potential benefits of inductance here, you really would need a bigger inductor, which is surprising to me, since I think of millihenries as largish.

The maximum energy stored in the capacitor at 5 V is 41 μJ, which seems comfortingly small. The 100-pF 1.5 kΩ Human Body Model reaches that energy level at only 900 volts, so hopefully any device that is ESD-rated should be able to handle this without breaking down. Maybe even back-biased tantalum capacitors. This should be gentler than the HBM, because its initial current spike into a 1.5 kΩ load is 300 mA and 135 watts, while this circuit should be closer to 5 mA and 25 mW, or maybe twice that.

I wish I could use a smaller resistor, too, because I’d like to trace curves well beyond 5 mA.

So, next iteration of design: 220 Ω resistor, 1 μF capacitor, 47 mH inductor, resonant frequency 734 Hz, ω₀ = 4600 radians/sec, Q = 1.0, maximum current should be in the ballpark of 20 mA (the maximum on the datasheet for an AVR pin), 12 μJ in the capacitor when charged to 5 V, but we should be able to get a bit of overshoot from Q = 1.0; RC = 220 μs, which is about 44 samples from the ADC, so we probably have to do a few cycles to get good coverage of the curve.

If we were naughty we could perhaps get rather higher voltages out of the inductor by switching the pin on the other end of the DUT from its low-impedance “output” state to a high-impedance “input, no pullup” state.

With a low-impedance DUT, when voltage is initially applied, all of it will be across the inductor. This will result in a dI/dt of 5 V / 47 mH = 106 A/s or 106 μA/μs. Every 10 microseconds we will take a sample of voltage and a sample of current, with the current ramping up about 1.06 mA per sample at first, which works out to 230 mV across the resistor (about 48 counts out of 1024). This seems like it will give poor coverage of the originally planned 0–2 mA range, but we could use a short pulse to start a current through the inductor, then turn the output back off to allow the inductor current to decay under the influence of the DUT, the resistor, and the capacitor. If the current is at 5 mA, the capacitor is empty, and the DUT is low impedance, then the sense resistor will oppose with 1.1 V, which will cause the inductor current to decay more slowly at 23 A/s (23 μA/μs, 0.23 mA per sampling interval).

Also, though, for many kinds of DUTs, we should have plenty of time at low currents when the capacitor is almost charged.

I hacked together a shitty simulation (using difference equations to approximate the differential equations, with a timestep of 200 ns) and observe the following:

Slow devices — over a millisecond or two — may be hard to test in this circuit.

(Discarded idea: how about if we use 220 Ω, 47 mH, but 4.7 μF? This eliminates the overshoot entirely (and thus presumably the possibility of doing much interesting with the inductor) but does give us slower ramps — we have like 6 ms of V_R being over 5 mV. I didn’t expect that adding more capacitance would make it stop ringing entirely, but I guess it lowers the resonant frequency, and consequently Q if you don’t change R and L.)

I tried driving this (simulated) circuit with a squarewave chirp and got peaks of current up to 15 mA where the period was about 3.6 ms. However, this also resulted in inductor voltages down to -6 volts. Better make sure that inductor-capacitor point isn’t connected to an AVR pin! Worse, though, even the resistor voltage got down to about -3 volts, and that point does have to be connected to a pin. We can perhaps raise the whole RLC circuit bodily to Vcc by raising the pins at each end to 5V, thus allowing us to measure these reverse currents and avoiding clamping.

(You do want to make sure you have pins connected separately on both sides of the DUT and both sides of the capacitor, which amounts to three of the four pins you need to make this work at all. Otherwise you have no way to discharge the capacitor in a reasonable amount of time if the DUT is diodish.)

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